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金鋼板磷化是常用的前處理技術(shù),原理上應(yīng)屬于化學(xué)轉(zhuǎn)化膜處理。工程上應(yīng)用主要是鋼鐵件表面磷化,但有色金屬如鋁、鋅件也可應(yīng)用磷化。

The phosphating of steel plate is a kind of commonly used pretreatment technology. Application of the project is mainly on the surface of iron and steel phosphating, but non-ferrous metals such as aluminum, zinc parts can also be applied phosphating.

磷化原理:

Phosphating principle:

工件(鋼鐵或鋁、鋅件)浸入磷化液(某些酸式磷酸鹽為主的溶液),在表面沉積形成不溶于水的結(jié)晶型磷酸鹽轉(zhuǎn)化膜的過(guò)程,稱之為磷化。

The workpiece (steel or aluminum, zinc) into the phosphating solution (some acid phosphate based solution), the surface of the formation of water insoluble crystalline phosphate conversion film.

把金屬放入含有錳、鐵、鋅的磷酸鹽溶液中進(jìn)行化學(xué)處理,使金屬表面生成一層難溶于水的磷酸鹽保護(hù)膜的方法,叫做金屬的磷酸鹽處理。磷化膜層為微孔結(jié)構(gòu),與基體結(jié)合牢固,具有良好的吸附性、潤(rùn)滑性、耐蝕性、不粘附熔融金屬(Sn、Al、Zn)性及較高的電絕緣性等。

The process of chemical treatment of a metal into a solution containing manganese, iron and zinc to form a layer of insoluble phosphate protective film on the surface of the metal. The phosphating film is a microporous structure, which is firmly bonded with the substrate, and has good adsorption property, lubricity, corrosion resistance, non adherence to molten metal (Sn, Al, Zn) and high electrical insulation.

磷化分類:

Phosphating classification:

按合金鋼板處理溫度分:高溫型(75-100℃,能耗大,磷化物沉積多,形成的磷化膜厚度達(dá)10-30g/㎡)、中溫型(50-75℃,處理時(shí)間5-15min,磷化膜厚度達(dá)1 -8g/㎡)、低溫型(30-50℃)和常溫型(10-30℃,節(jié)省能源,使用方便,除加氧化劑外還加促進(jìn)劑,能耗小,但溶液配制較復(fù)雜,膜厚度達(dá)0.2-7g/㎡)。

According to the alloy steel plate processing temperature: high temperature (75-100 DEG C, high energy consumption, multi phosphating film thickness phosphide deposition, the formation of up to 10-30g/ meters) and medium temperature (50-75 DEG C, processing time 5-15min, phosphating film thickness of 1 -8g/ m) and low temperature (30-50 DEG C) and room temperature (10-30 DEG C, save energy, easy to use, in addition to oxidants and accelerant, the energy consumption is small, but the solution is complicated, the membrane thickness of 0.2-7g/ m).

QQ截圖20160822102131.png

按磷化液成分分:鋅系磷化、鋅鈣系磷化、鋅錳系磷化、鐵系磷化、錳系磷化和復(fù)合磷化等。

According to the composition of the phosphating solution: zinc series phosphating, zinc calcium series phosphating, zinc manganese series phosphating, iron phosphating, manganese phosphating and composite phosphating.

按磷化處理方法分:化學(xué)磷化、電化學(xué)磷化。

According to the phosphating treatment methods: chemical phosphating, electrochemical phosphating.

按磷化膜質(zhì)量分:重量級(jí)(膜重7.5g/㎡以上)、次重量級(jí)(膜重4.6-7.5g/㎡)、輕量級(jí)(膜重1.1-4.5g/㎡)和次輕量級(jí)(膜重0.2-1g/㎡)。

According to the quality of the phosphating film is divided into: (more than 7.5g/ square meters heavyweight film weight), heavyweight (film 4.6-7.5g/ m), lightweight (film 1.1-4.5g/ m) and lightweight (film 0.2-1g/ m).

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I believe to see this article after the introduction of an agent, Jinan http://www.ctmpfsc.com in this area will also have a new understanding, to solve the problem of the future also can be a good solution.


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